氣體流量計需要測量流量的氣體種類繁多,最常見的空氣、城市煤氣、天然氣和組分變化的氣體。可用來測量氣體流量的儀表種類繁多,本節結合四種典型氣體重點討論差壓式(含均速管)、渦街式、旋進渦街式、超聲式、氣體渦輪、氣體腰輪式流量計的應用。
3.2.1壓縮空氣流量測量
yasuokongqishiqishiyedanweizhongyaodeercinengyuan,daduoyoudiannenghuorenengjingyasuojizhuanhuaerlai。dangkongqiyalizhiyaoqiujiaodishi,zeyougufengjichansheng。duiyoudaliangnengyuanzhuanhuaerlaidegongzhijinxingguanli,yishoudaojieyuenengyuanhetigaoshebeiguanlishuipingdexiaoguo,shiyasuokongqiliuliangjiliangdezhuyaomude。
在zai化hua工gong等deng生sheng產chan過guo程cheng中zhong,有you一yi種zhong重zhong要yao的de工gong藝yi過guo程cheng氧yang化hua反fan應ying,它ta是shi以yi空kong氣qi作zuo原yuan料liao,和he另ling外wai某mou種zhong原yuan料liao在zai規gui定ding的de條tiao件jian下xia進jin行xing化hua學xue反fan應ying。空kong氣qi質zhi量liang流liu量liang過guo大da和he過guo小xiao,都dou會hui對dui安an全quan生sheng產chan、產品質量和貴重原料的消耗產生關鍵影響。在這種情況下,空氣流量測量精確度要求特別高,多半還配有自動調節。
鍋guo爐lu和he各ge種zhong工gong業ye爐lu窖jiao中zhong的de燃ran燒shao過guo程cheng,其qi本ben質zhi也ye是shi氧yang化hua反fan應ying,對dui助zhu燃ran空kong氣qi流liu量liang的de測ce量liang,雖sui然ran準zhun確que度du要yao求qiu不bu像xiang化hua工gong生sheng產chan中zhong的de氧yang化hua反fan應ying那na樣yang高gao,但dan對dui環huan境jing保bao護hu和he經jing濟ji燃ran燒shao、節約燃料也有重要意義。
(1)空氣流量測量的特點
①振動大。並非每一台
空氣流量計都(dou)安(an)裝(zhuang)在(zai)振(zhen)動(dong)大(da)的(de)場(chang)所(suo)。但(dan)是(shi)安(an)裝(zhuang)在(zai)壓(ya)縮(suo)廠(chang)房(fang)和(he)鼓(gu)風(feng)機(ji)房(fang)的(de)空(kong)氣(qi)流(liu)量(liang)計(ji)都(dou)得(de)考(kao)慮(lv)振(zhen)動(dong)問(wen)題(ti)。這(zhe)種(zhong)振(zhen)動(dong)主(zhu)要(yao)來(lai)自(zi)壓(ya)縮(suo)機(ji)和(he)鼓(gu)風(feng)機(ji),機(ji)器(qi)的(de)振(zhen)動(dong)通(tong)過(guo)空(kong)氣(qi)管(guan)道(dao)或(huo)風(feng)管(guan)可(ke)以(yi)傳(chuan)到(dao)很(hen)遠(yuan)的(de)地(di)方(fang)。其(qi)中(zhong)振(zhen)動(dong)最(zui)大(da)的(de)要(yao)數(shu)往(wang)複(fu)式(shi)壓(ya)縮(suo)機(ji),大(da)型(xing)往(wang)複(fu)式(shi)壓(ya)縮(suo)機(ji)運(yun)行(xing)時(shi)產(chan)生(sheng)的(de)振(zhen)動(dong)往(wang)往(wang)帶(dai)動(dong)廠(chang)房(fang)和(he)周(zhou)圍(wei)地(di)麵(mian)一(yi)起(qi)振(zhen)動(dong),對(dui)相(xiang)關(guan)空(kong)氣(qi)流(liu)量(liang)計(ji)的(de)準(zhun)確(que)而(er)可(ke)靠(kao)的(de)運(yun)行(xing)帶(dai)來(lai)威(wei)脅(xie)。它(ta)引(yin)發(fa)杠(gang)杆(gan)式(shi)差(cha)壓(ya)變(bian)送(song)器(qi)支(zhi)點(dian)移(yi)動(dong)而(er)使(shi)儀(yi)表(biao)產(chan)生(sheng)示(shi)值(zhi)漂(piao)移(yi)。振(zhen)動(dong)導(dao)致(zhi)渦(wo)街(jie)流(liu)量(liang)傳(chuan)感(gan)器(qi)產(chan)生(sheng)同(tong)振(zhen)動(dong)頻(pin)率(lv)相(xiang)對(dui)應(ying)的(de)幹(gan)擾(rao)信(xin)號(hao),引(yin)起(qi)流(liu)量(liang)示(shi)值(zhi)大(da)幅(fu)度(du)偏(pian)高(gao)。
②氣體帶水。壓縮空氣取自大氣,而大氣中總是含有一定數量的水蒸氣。水蒸氣的含量用水蒸汽分壓ps表示。大氣中的水蒸氣飽和分壓是大氣溫度的函數(見表3.4)。在雨天和霧天,室外大氣中的水蒸氣分壓達到飽和程度,即相對濕度達到100%,這zhe時shi將jiang大da氣qi壓ya縮suo就jiu如ru同tong壓ya迫po吸xi足zu水shui的de海hai綿mian,隨sui著zhe體ti積ji的de縮suo小xiao,就jiu有you相xiang應ying數shu量liang的de水shui析xi出chu。這zhe是shi壓ya縮suo空kong氣qi所suo以yi帶dai水shui的de簡jian單dan原yuan理li。在zai晴qing好hao的de天tian氣qi,大da氣qi相xiang對dui濕shi度du較jiao低di,但dan隨sui著zhe其qi被bei壓ya縮suo,體ti積ji縮suo小xiao到dao原yuan來lai的de幾ji分fen之zhi一yi後hou,水shui蒸zheng氣qi分fen壓ya會hui相xiang應ying升sheng高gao,也ye有you可ke能neng進jin入ru飽bao和he狀zhuang態tai而er析xi出chu水shui滴di。
表3.4 空氣中水分飽和含量
| 空氣溫度t/℃ |
0 |
10 |
20 |
30 |
40 |
50 |
飽和水蒸氣壓力ps/kPa |
0.6080 |
1.2258 |
2.3340 |
4.2463 |
7.3746 |
12.337 |
飽和水蒸氣密度р/(kg/m3) |
0.0048 |
0.0094 |
0.0173 |
0.0304 |
0.0512 |
0.083 |
yonglaiceliangyasuokongqiliuliangdejiaodakoujingkongbanliuliangji,kongbanqianchangyoujishui,yaoyingxiangceliangzhunquedu。yinyaguanxianzhongchangyouyiduanshui,daozhichayabiansongqicedaodechayatongjieliuzhuangzhisuochanshengdechayabuyizhi。zhexiedoushikongqidaishuiyinqiwuchadechangjianyuanyin。chucizhiwai,youyuchengqudaqizhongdanyanghuawuhanliangjiaogao,shideyasuokongqisuohanshuidichengsuanxing,yinqihuanshibiaomianfushi、管(guan)道(dao)內(nei)壁(bi)腐(fu)蝕(shi),使(shi)其(qi)表(biao)麵(mian)變(bian)得(de)粗(cu)糙(cao)。腐(fu)蝕(shi)產(chan)生(sheng)的(de)氧(yang)化(hua)鐵(tie)在(zai)一(yi)定(ding)條(tiao)件(jian)下(xia)變(bian)幹(gan)燥(zao)時(shi),很(hen)容(rong)易(yi)從(cong)管(guan)內(nei)壁(bi)脫(tuo)落(luo)而(er)被(bei)氣(qi)流(liu)帶(dai)到(dao)孔(kong)板(ban)前(qian),這(zhe)也(ye)會(hui)對(dui)流(liu)量(liang)示(shi)值(zhi)產(chan)生(sheng)影(ying)響(xiang)。所(suo)以(yi)在(zai)停(ting)車(che)檢(jian)修(xiu)時(shi),應(ying)將(jiang)這(zhe)些(xie)粉(fen)狀(zhuang)和(he)塊(kuai)狀(zhuang)的(de)垃(la)圾(ji)予(yu)以(yi)清(qing)除(chu)。
③maidongliu。yasuojihegufengjichukouliutiduoshubaohanyidingdemaidong。liruwangfushiyasuoji,biaoxianweibanbomaidong,zaixianchangkeguanchadaoyasuojihegufengjidechukouyaliyoumingxianbaidong。qizhongzheng(定)排量鼓風機出口脈動頻率較高,一般有幾十赫茲,而往複式壓縮機出口脈動頻率較低,一般為幾赫茲。流動脈動引起差壓式流量計、渦wo街jie流liu量liang計ji等deng多duo種zhong流liu量liang計ji示shi值zhi偏pian高gao,引yin起qi浮fu子zi式shi流liu量liang計ji中zhong的de浮fu子zi上shang下xia跳tiao動dong。消xiao除chu和he減jian弱ruo流liu動dong脈mai動dong對dui流liu量liang計ji示shi值zhi影ying響xiang的de常chang用yong方fang法fa有you兩liang個ge,一yi是shi在zai壓ya縮suo機ji出chu口kou設she置zhi一yi隻zhi緩huan衝chong罐guan濾lv除chu脈mai動dong,而er將jiang流liu量liang計ji安an裝zhuang在zai緩huan衝chong後hou麵mian。實shi際ji上shang往wang複fu式shi壓ya縮suo機ji的de的de係xi統tong都dou是shi這zhe樣yang設she計ji的de;二是將流量計安裝在遠離脈動源的地方,這樣可利用工藝管道的氣容同其管阻構成低通濾波器衰減脈動。
流動脈動典型波形
(2)儀表選型 能夠用來測量空氣流量的儀表有多種,但是在現場實際使用的空氣流量計,按其原理分,種類並不多。最主要的有玻璃浮子流量計、節流式差壓流量計、渦街流量計和均速管流量計等。
①浮子流量計。 浮子流量計在中型和小型實驗裝置上使用很廣泛,這是因為浮子式流量計簡單、直觀、價(jia)格(ge)低(di)廉(lian),適(shi)合(he)作(zuo)一(yi)般(ban)指(zhi)示(shi)。浮(fu)子(zi)流(liu)量(liang)計(ji)有(you)玻(bo)璃(li)錐(zhui)管(guan)型(xing)和(he)金(jin)屬(shu)錐(zhui)管(guan)型(xing)兩(liang)大(da)類(lei),玻(bo)璃(li)錐(zhui)管(guan)型(xing)的(de)不(bu)足(zu)之(zhi)處(chu)是(shi)耐(nai)壓(ya)不(bu)高(gao)和(he)玻(bo)璃(li)錐(zhui)管(guan)易(yi)碎(sui),另(ling)外(wai),流(liu)體(ti)溫(wen)度(du)壓(ya)力(li)對(dui)示(shi)值(zhi)影(ying)響(xiang)大(da)。一(yi)般(ban)可(ke)根(gen)據(ju)流(liu)體(ti)實(shi)際(ji)溫(wen)度(du)和(he)壓(ya)力(li)按(an)式(shi)(3.28)進行人工換算。式中由於引入рn,在被測氣體不為空氣時,也可利用該公式進行換算。
qv――實際體積流量,Nm3/h;
qvf――儀表示值,m3/h;
ρn――被測氣體在標準狀態下的密度,kg/Nm3;
ρan――空氣在標準狀態下的密度,kg/Nm3;
Tn、Pn――氣體在標準狀態下的絕對溫度、絕對壓力;
Tf、Pf――氣體在工作狀態下的絕對溫度、絕對壓力。
②jieliushichayaliuliangji。jieliushichayaliuliangjizaikongqiliuliangceliangzhongyouzheyoujiudelishi。zaixinyingliuliangjidaliangyongxiandexingshixia,jieliushichayaliuliangjijinguanyoufanweiduzhai,anzhuangweihumafanyijiyalisunshidadengzhongdaquedian,danzaizhendongjiaomingxiandeyasuojifang、鼓風機房,它仍然是可靠性高、穩定性好、抗幹擾能力強的首選儀表。
用節流式差壓流量計測量空氣流量最重要的是要處理好節流件前積水、變送器高低亞室內積水以及引壓管線中積水問題。
a.jieliujianqianjishuiwenti。jiejuejieliujianqianjishuizuijiandandefangfashijieliujiandexiabukaishuyekong。danshikongqiguandaobuxiangzhengqiguandaonayangqingjie。zaizhengqiguandaozhongyinweiyuguandaoneibijiechudeshishuizhengqi,ershuizhengqizaifashengguochengzhongyibandoujingguochuyanggongxu,yincizhengqizhongjibenbuhanyang,jingchangqishiyongdezhengqiguan,qineibikenengjinchenjiweiliangdehuisefenmo,chucizhiwaibuhuiyoutiexiu。erkongqiguandaoneizequanranbutong,huichenheyanghuatienanyibimian,youshishuyekongbeidusi。zaitingchejianxiushichaixiajieliuzhuangzhi,faxianjieliujianzhengduanpingmianshangyoujishuidehenji,jiushizhengju。
chedixiaochujieliujianqianjishuidefangfashijiangjieliuzhuangzhianzhuangzaichuizhigongyiguanshang,huogaiyongyuanquekongbanhuopianxinkongban。qizhong,pianxinkongbanbuquedingdujiaoxiao,youyuyuanquekongban。
b.差壓變送器高gao低di壓ya室shi內nei積ji水shui問wen題ti。是shi典dian型xing的de節jie流liu式shi差cha壓ya流liu量liang計ji信xin號hao管guan路lu安an裝zhuang圖tu,在zai被bei測ce流liu體ti為wei濕shi氣qi體ti時shi,冷leng凝ning液ye理li應ying不bu會hui進jin入ru差cha壓ya變bian送song器qi高gao低di壓ya室shi,但dan從cong現xian場chang反fan饋kui信xin息xi來lai看kan,實shi際ji情qing況kuang是shi有you時shi還hai會hui有you微wei量liang水shui滴di進jin入ru高gao低di壓ya室shi,。變bian送song器qi差cha壓ya範fan圍wei較jiao低di時shi,此ci微wei量liang水shui滴di會hui引yin起qi儀yi表biao零ling點dian的de明ming顯xian漂piao移yi。有you些xie差cha壓ya變bian送song器qi設she計ji有you兩liang個ge排pai放fang口kou,打da開kai下xia排pai放fang口kou就jiu可ke將jiang凝ning液ye順shun利li排pai出chu。但dan是shi早zao期qi變bian送song器qi隻zhi有you中zhong部bu的de一yi隻zhi排pai放fang口kou,打da開kai此ci口kou無wu法fa將jiang高gao低di壓ya室shi內nei的de凝ning液ye排pai淨jing,最zui後hou隻zhi得de將jiang變bian送song器qi拆chai下xia,將jiang凝ning液ye衝chong信xin號hao輸shu入ru口kou中zhong傾qing倒dao出chu來lai。
高gao低di壓ya室shi內nei積ji液ye的de現xian象xiang,經jing進jin一yi步bu分fen析xi,應ying該gai是shi變bian送song器qi上shang方fang的de一yi段duan管guan路lu由you於yu環huan境jing溫wen度du變bian化hua將jiang信xin號hao管guan中zhong的de水shui蒸zheng氣qi冷leng凝ning而er沿yan著zhe信xin號hao管guan往wang下xia流liu入ru高gao低di壓ya室shi。